Injection molding
Review drying, gate and wall thickness, then check the finished part at agreed locations.
Injection molding guidanceREADY-TO-PROCESS MATERIALS
Conductive Compounds
Compare ready-to-process conductive pellets for molded bases, carriers and other components. Start with your base resin, then check stiffness, electrical acceptance and any flame requirement against the actual part.
Compare conductive compound grades
Review candidate grades, then request current data for your part. Ask us about other formulations and requirements.
| Grade | Base resin | Selection focus | Processing | Technical data |
|---|---|---|---|---|
| ABS | Carbon fiber reinforced ABS for rigid molded component bases. | Injection Molding | Request TDS | |
| PA66 | Carbon fiber reinforced conductive PA66 for injection molding trials. Supplied TDS: flexural modulus 10,346.8 MPa (ISO 178, 2 mm/min). | Injection Molding | Request TDS |
TDS reference values
3100A: flexural modulus 3,200 MPa (ISO 178, 2 mm/min), according to the supplied TDS. 9200B-WFR: flexural modulus 10,346.8 MPa (ISO 178, 2 mm/min), according to the supplied TDS.
For 9200B-WFR, request the current flame-test report for the intended formulation, color and wall thickness. Values are typical material data; verify the current TDS revision and finished-part acceptance criteria.
Typical values are for initial comparison only. Verify the latest data sheet and the agreed test and acceptance conditions for the actual part.
Need a conductive compound in another resin? Share your base resin, processing route and required electrical properties.
Discuss your requirementsWhich compound fits the component?
Start with the requirement that would rule a grade in or out.
Start with the part
Share its mounting points, stiffness, contact surfaces, heat exposure and flame requirements.
Choose the resin family
Review the drawing, tooling and processing window before changing the base resin.
Define electrical acceptance
Identify the measured quantity, unit, test method and contact locations for the finished part.
Choose the processing route
Connect the material review to the way you make the finished component.
Extrusion
Send the section, thickness and line requirements. Ask for a grade reviewed for the intended route and surface quality.
Extrusion guidanceProcessing questions
Readings changed after a mold replacement
Injection moldingWhat to check
Repeat the test at the same contact points and under the same conditioning. Compare mold revision, gate, cooling and recorded settings. Review actual measurements before attributing the change to a material or setting.
Useful records
Part drawing, lot, tool revision and before/after readings in the same unit.
A molded part shows a surface mark
Injection moldingWhat to check
Locate the defect on the part drawing. Compare the original and revised parts under the same lighting and check what changed in the color package, tool or process.
Useful records
Photographs, cavity, color package and the inspection procedure.
Readings vary across the sheet or along the run
Extrusion · trial planningWhat to check
Mark where each sample came from. Compare thickness, measurement direction, conditioning, line settings and the test setup at those positions before changing the formulation.
Useful records
A cross-section, labeled samples and the line log. Ask for an extrusion-grade review.
Related case studies
Plan a compound trial
Carry the drawing and test conditions through each step.
Define the requirement
Send the drawing, resin in use and acceptance test. For flame requirements, include color and wall thickness.
Review a candidate
Request the current TDS and sample identification. Agree on trial quantity, drying guidance and conditions to record.
Check the trial part
Record the sample lot, tool and settings. Measure agreed points and compare dimensions and surface quality.
What to request with a trial sample
Current TDS and revision; sample grade, lot and quantity; drawing, marked test locations and agreed acceptance criteria. Confirm availability, packing and delivery for your destination.
Before you enquire
Compound selection questions
Start with a specification, a current material or simply the part you need to make.
Can I compare two electrical values directly?
First check whether each value is resistance, surface resistivity or volume resistivity. Match the unit, test method and conditioning.
Should the finished part be tested again?
Yes. Agree on measurement locations for the actual geometry and record processing conditions so the trial can be repeated.
Can I ask for help without a grade code?
Yes. Describe the component, base resin, process and acceptance criteria you know.
Can an extrusion project use a molding grade?
Describe the profile or sheet, thickness, equipment and electrical target. Ask for a grade reviewed for that extrusion route.
What should purchasing confirm before ordering samples?
Request the current TDS revision, sample lot identification, availability, packaging and lead time.
Material selection · TDS · samples
Discuss your
compound selection
Share your part, processing route and electrical requirement. If you have a candidate grade, include it with your request.
D-NEXT-001 · DEMO
Candidate data and missing selection information.
Proposed sample / trial arrangements.
Supply or quotation conditions for the agreed scope.
Draft service scope — replace with your confirmed process.
Your contact details and project information are used to respond to this enquiry.